3D Case How to decrypt small parts for efficient inspection

2025.01.15

When we open the rear cover of the machine, we can see the fine fitting parts, which together ensure the smooth operation of the machine.
However, due to the complexity of the production environment, the size, thickness and accuracy of small parts occur from time to time, which will not only damage the performance of the machine, but also bring potential safety hazards in use.
With the rising cost of manual inspection, more and more enterprises begin to turn to 3D line laser inspection technology to ensure the efficiency and quality of small parts.

 

 

To help manufacturers produce precision parts more efficiently and economically, PHOSKEY has introduced rapid inspection solutions for small parts.
The scheme combines 3D line laser contour gauge GL-8000 series with self-developed PhoVision software to realize automatic measurement of small precision parts.

 

 
Efficient full inspection of one-axis scanning

Machining of small parts requires very high dimensional accuracy and surface quality, as well as efficient machining to increase productivity.
PHOSKEY 3D line laser contour measuring instrument GL-8000 series can output 3D point cloud data in real time only by one axial scanning through built-in high-precision 3D algorithm, so as to effectively complete the comprehensive inspection of workpiece.

 


Ultra high precision and outstanding performance
Each contour line of GL-8000 series profilometer can provide 4096 data points, the sampling speed can reach 49000 contour/second, and the sampling density is extremely high.
It has excellent repeat accuracy and linear accuracy, can accurately restore the size information of small parts, and ensure high reliability and repeatability.

 

Measured video


 
Wide range of applicability
 
GL-8000 series is equipped with CMOS sensor with high dynamic range, which can stably detect workpieces of various materials and shapes and meet the detection requirements of most small parts. Moreover, various models can meet the requirements of differentiated model selection and effectively cover various application scenarios in different ranges and distances.
At present, GL-8000 series has been widely used in 3C electronics, semiconductors and other industries, making significant contributions to reducing manual manufacturing costs, improving product quality and enhancing business benefits for customers.